Applications
The surface treatment of concrete products is applicable to the following products.
- Blocks
- Slabs
- Kerbstones
- Precast
Basic Specification for Paver Slabs Shot Blast Machine
Machine Model | KBS600 | KBS800 | KBS1000 | KBS1200 | KBS1500 |
---|---|---|---|---|---|
Max. working width (mm) | 600 | 800 | 1000 | 1200 | 1500 |
Max. working height (mm) | 400 | 400 | 400 | 400 | 400 |
Working speed (m/min) | 0.5~6 | 0.5~6 | 0.5~6 | 0.5~6 | 0.5~6 |
Top wheels×power(kw) | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 |
Optional lateral wheel×power(kw) | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 |
Foundation pit required | None | None | None | None | None |
- The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Basic Specification for Paver Blocks Shot Blast Machine
Machine Model | KBC600 | KBC800 | KBC1000 | KBC1200 | KBC1500 |
---|---|---|---|---|---|
Max. working width (mm) | 600 | 800 | 1000 | 1200 | 1500 |
Max. working height (mm) | 400 | 400 | 400 | 400 | 400 |
Working speed (m/min) | 0.5~6 | 0.5~6 | 0.5~6 | 0.5~6 | 0.5~6 |
Top wheels×power(kw) | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 | 2×7.5/11/15 |
Optional lateral wheels×power(kw) | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 | 1×7.5/11/15 |
Foundation pit required | None | None | None | None | None |
- The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Key Benefits and Features for Paver Blocks Shot Blast Machine
- Whilst lowering your cost per part, high values can be added to your stone/concrete products due to the consistent, uniform quality finish achieved at high process speed.
- The adjustable blast wheels provide a very uniform surface result, even at high speeds.
- This is assured by smooth/stepless speed control, electro-pneumatic dosage regulation and optimal blast wheel positioning.
- Furthermore, the use of hardened tool steel for the blast wheel wear parts assures a long service life.
Paver Blocks Shot Blast Machine Introduction
Shot blasting or surface treatments are not always used for cleaning, polishing, or strengthening, and the material to be blasted is not always metallic.
Therefore, blasting techniques have been developed that allow for different surface finishes on many different materials in order to enhance the aesthetics (appearance of the part) or to change the surface and way it works.
Polishing on concrete & stone blocks enhances aesthetics. In this case, the concrete & stone suppliers can sell the product at a higher price in a broader market because the concrete is more attractive and can be used in more domestic commercial construction projects.
In other words, using polished concrete improves the way it runs – for example, it makes it smoother and easier to paint.
“Efficient and quality shot blasting.”
BlastKing paver blocks shot blast machine provide efficient and high-quality blasting of concrete products (concrete blocks, concrete slabs, curbs, etc.).
Advantages: Shot blasting differentiates concrete blocks and gives them a high-quality appearance, which in turn increases the added value of the product.
Selective use of two, three, or four blast turbines with programmable start/stop in specific locations allows for targeted treatment of visible horizontal and vertical surfaces – such as fence blocks, curbstones, or stone steps.
Paver blocks shot blast machine can be integrated into the production line thanks to modern control systems with relevant interfaces, different belt lengths, and well-coordinated staging stations (e.g. slabs or rollers). The machine can be easily operated using the Siemens touch screen.
The BlastKing paver blocks shot blast machine can handle workpieces from 600 mm to 1500 mm wide. Indexing operations and continuous operations are possible. The conveyor runs smoothly at speeds between 2.5 m/min to 14 m/min.
“Trustworthy process technology.”
The equipment is designed to be flexible and easy to control, providing optimal blasting for a variety of concrete products. For concrete, a fragile material, this is of utmost importance: to ensure the desired finish/appearance, the blast pattern must be uniform and should not overlap with the different blast turbines.
Blow off station
Stainless steel shot is the preferred shot material for shot blasting of concrete products. After the shot blasting, an emission station with a high-pressure fan removes the shot blasting from the surface of the concrete block. The nozzle height is adjustable, so it can be used to handle concrete blocks of different sizes.
Blasting Cabinets
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
BlastKing ORICA Blast Turbine
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.
To sum up, benefits experienced with the BlastKing’ cartridge filters:
- Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
- Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
- And easy exchange of cartridge filters.
- Further, correct contact pressure.
- Moreover, low compressed air consumption.
- In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
Installation, After-sale, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. But DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing. Furthermore, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. Thus BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. At the same time, BlastKing has developed a complete program of maintenance training seminars. Above all, these are just scheduled not only for new users but also for existing users. In short, This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Most importantly, technical support will be during the whole blasting machine life. In addition, consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Moreover, detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Further, dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
FAQ
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