Technical Specifications for Carousel Shot Blasting Machines

TypeKBC 600G
workpieces batch dimension (mm)1000*700
hanger dynamic loading capacity(kg)500
Hanger system revolution mechamism500kg/0.4kw
Hanger system rotation mechamism500kg/0.2kw
Number of blast wheels2
Power per blast wheel (kW)11/15/18.5
Alternative blasting chamber size (mm)tailored by customer

The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.

Key Benefits

Key Benefits for Carousel Shot Blasting Machines

  • Self contained, fully equipped shot blast machine
  • Easily loaded and unloaded while the blast cycle runs, which increases production compared to a standard batch monorail

Features

Features for Carousel Shot Blasting Machines

ORICA blast wheels for high performance & reduced maintenance
Blast chamber features a fully welded construction of highly wear resistant steel
Blast zone protected by BlastKing replaceable high manganese liner
Automatic abrasive reclaim system with airwash abrasive separator for effective utilization of blast media
up to 500 2000kg load capability per hook, which means fewer cycles to achieve production requirements

Applications

  • Desanding, decoring and surface finishing of iron, steel and light metal castings, including parts susceptible to breakage and impact damage
  • Descaling of forgings, hardened or heat treated steel parts
  • Surface preparation before coating or other applications

Carousel Shot Blasting Machines

Whether you are cleaning welded fabrications, cleaning and deflashing castings, or shot peening dynamically stressed components, the Carousel Shot Blasting Machine offers a range of applications.

The machine allows for front and unload operations to occur while the blast cycle which increases production and delivers class leading cost to performance ratios.

The machine revolution starts to transfer the workpiece into the blast cleaning station. At this time, the workpiece starts to rotate, the workpiece and the table start to rotate, the blasting machine is started and the abrasive dosing units are opened. Therefore, the workpieces cluster is cleaned while rotating, and at this time, the operator unloads/loads the workpiece on the outside hanger, after the blast cleaning job finished inside the blasting chamber, the machine revolution starts again and the next work cycle begins.

Shot Blasting Cabinet

The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.

As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility  that the high  speed blasting media will hit  the blasting chamber directly.

High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.

High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.

Cartridge Filter Unit

Each BlastKing’s Carousel Shot Blasting Machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:

Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.

The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).

The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.

Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.

Easy exchange of cartridge filters.

Correct contact pressure.

Low compressed air consumption.

Constant cleaning, from top to bottom, due to conical design of the cartridge filter.

BlastKing  ORICA Wheel

BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.

Our blasting turbine adopt Germany coupling technology, compared with the old belt drive technology, BlastKing’blasting turbine increases life on wheel parts 50% to 100% compared to other direct drive wheels. And the effective trouble free running time increases more than 200%. Longer parts life means lower operating costs and greater productivity.

Blasting turbine impeller: the impeller adopt Wear-resistant alloy with carburizing treatment. The carburized and quenched 20CrMnMo Impeller body are made of a one-time processing by high-precision CNC machining center, which to ensure the balance, low noise and long life during high speed operation.

Use the Sweden SKF bearings.

Blades, wear parts are made of high chromium Cr27 investment casting which ensures high abrasion resistance, the service life is up to 2000 hours, which is 3 times of the ordinary casting material;

Using Germany Schenck dynamic balance instrument to ensure that the high-speed dynamic balance of the impeller.

All blast turbines are load test before assembled.

BlastKing adopt the the forefront FEY sealing technology for our blast wheel, which provide complete protection to the spindle seat and internal drive system.

No-belt drive solve the daily maintenance of the blast wheel.

Germany’s technology direct coupling blast wheel is Asia’s most advanced blast wheel which power consumption can save up to 20%.

References to Carousel Shot Blasting Machines

Installation, Post-sales, Training & Safety

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. Approximately two tons are required for start-up, and approximately 10 to 20 pounds are consumed per blasting hour which is relevant to the quality of the blasting media, the hardness of the workpieces, the flow rate of blasting media, etc . Replenishment is easily done as needed.

The electrical system runs on three-phase input and a transformer will be provided for your supply voltage is required. The clean and dry compressed air supply is also needed.

The BlastKing’ss highly efficient ORICA blast turbines require much less power than competitor’s shot blast machines. Including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour which is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the Blaster is at least 4 to 20 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. For the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

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