Technical Specifications for Carousel Shot Blasting Machines
| Type | KBC 600G |
|---|---|
| workpieces batch dimension (mm) | 1000*700 |
| hanger dynamic loading capacity(kg) | 500 |
| Hanger system revolution mechamism | 500kg/0.4kw |
| Hanger system rotation mechamism | 500kg/0.2kw |
| Number of blast wheels | 2 |
| Power per blast wheel (kW) | 11/15/18.5 |
| Alternative blasting chamber size (mm) | tailored by customer |
The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Key Benefits
Key Benefits for Carousel Shot Blasting Machines
- Self contained, fully equipped shot blast machine
- Easily loaded and unloaded while the blast cycle runs, which increases production compared to a standard batch monorail
Features
Features for Carousel Shot Blasting Machines
ORICA blast wheels for high performance & reduced maintenance
Blast chamber features a fully welded construction of highly wear resistant steel
Blast zone protected by BlastKing replaceable high manganese liner
Automatic abrasive reclaim system with airwash abrasive separator for effective utilization of blast media
up to 500 2000kg load capability per hook, which means fewer cycles to achieve production requirements
Applications
- Desanding, decoring and surface finishing of iron, steel and light metal castings, including parts susceptible to breakage and impact damage
- Descaling of forgings, hardened or heat treated steel parts
- Surface preparation before coating or other applications
Carousel Shot Blasting Machines
Whether you are cleaning welded fabrications, cleaning and deflashing castings, or shot peening dynamically stressed components, the Carousel Shot Blasting Machine offers a range of applications.
The machine allows for front and unload operations to occur while the blast cycle which increases production and delivers class leading cost to performance ratios.
The machine revolution starts to transfer the workpiece into the blast cleaning station. At this time, the workpiece starts to rotate, the workpiece and the table start to rotate, the blasting machine is started and the abrasive dosing units are opened. Therefore, the workpieces cluster is cleaned while rotating, and at this time, the operator unloads/loads the workpiece on the outside hanger, after the blast cleaning job finished inside the blasting chamber, the machine revolution starts again and the next work cycle begins.
Shot Blasting Cabinet
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.
High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.
Cartridge Filter Unit
Each BlastKing’s Carousel Shot Blasting Machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:
Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.
Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.
Easy exchange of cartridge filters.
Correct contact pressure.
Low compressed air consumption.
Constant cleaning, from top to bottom, due to conical design of the cartridge filter.
BlastKing ORICA Wheel
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.
References to Carousel Shot Blasting Machines
Installation, Post-sales, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
