Technical Specifications for Drum Shot Blaster

Drum shot blaster model: Q3110

Drum Diamter: 1000mm

Drum inner length: 800mm

Drum rotation speed: 3r/min

Drum Max. Volume: 0.1m3

Drum Max. Loading Capacity: 300kg

Max. Length of single piece: 400mm

Max. weight of single piece: 15kg

Abrasive flow rate: 100kg/min

Machine overall dimension:2078╳2165╳1861mm

Applications

Desanding and decoring of castings.
Descaling of castings, forgings and heat treated parts.
Blast cleaning of small or medium size Iron, Steel.
Alloy and Non-Ferrous Casting.

drum shot blasting machine application

Drum Shot Blasting Machine

Q3110 drum type shot blasting machine is suitable for cleaning surface residual sand, oxide scale, rust and so on of castings and forgings below 15kg. And it has a separate dust collecting device, so the installation location is not limited by the workshop ventilation sysem, so the whole shot blasting unit is environmental friendly. It also has an automatic stopping device for easy operation.

Blasting Drum of Drum Shot Blasting Machine

As with all BlastKing roller conveyors Blast Machines the shot blasting cabinet liner is manufactured completely from high manganese. High manganese has a property which is hard enough to deal with the shot blasting from 35HRC to more than 60HRC. They are attached from the outside and are easy to replace. When aggressive shot is used, additional lining of high manganese, tool steel or cast material can be provided.

drum shot blasting machine

BlastKing  ORICA Wheel

BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.

Our blasting turbine adopt Germany coupling technology, compared with the old belt drive technology, BlastKing’blasting turbine increases life on wheel parts 50% to 100% compared to other direct drive wheels. And the effective trouble free running time increases more than 200%. Longer parts life means lower operating costs and greater productivity.

Blasting turbine impeller: the impeller adopt Wear-resistant alloy with carburizing treatment. The carburized and quenched 20CrMnMo Impeller body are made of a one-time processing by high-precision CNC machining center, which to ensure the balance, low noise and long life during high speed operation.

Use the Sweden SKF bearings.

Blades, wear parts are made of high chromium Cr27 investment casting which ensures high abrasion resistance, the service life is up to 2000 hours, which is 3 times of the ordinary casting material;

Using Germany Schenck dynamic balance instrument to ensure that the high-speed dynamic balance of the impeller.

All blast turbines are load test before assembled.

BlastKing adopt the the forefront FEY sealing technology for our blast wheel, which provide complete protection to the spindle seat and internal drive system.

No-belt drive solve the daily maintenance of the blast wheel.

Germany’s technology direct coupling blast wheel is Asia’s most advanced blast wheel which power consumption can save up to 20%.

BlastKing  Abrasive dosing unit

The abrasive dosing unit is abrasive flow control mechanism, The unit’s opening and closing angles can be controlled electrically or pneumatically. The abrasive flow rate is displayed on the ammeter of the electrical system. The unit adopts the German AGTOS abrasive dosing technology which use pneumatic controlling pull-type opening and closing technology.

References to Drum Shot Blasting Machine

Installation, Post-sales, Training & Safety

BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.

The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.

Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.

All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.

General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3  which also bring dust free working environment.

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. Approximately two tons are required for start-up, and approximately 10 to 20 pounds are consumed per blasting hour which is relevant to the quality of the blasting media, the hardness of the workpieces, the flow rate of blasting media, etc . Replenishment is easily done as needed.

The electrical system runs on three-phase input and a transformer will be provided for your supply voltage is required. The clean and dry compressed air supply is also needed.

The BlastKing’ss highly efficient ORICA blast turbines require much less power than competitor’s shot blast machines. Including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour which is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the Blaster is at least 4 to 20 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. For the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

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