1. Introduction to The Shot Blasters for Fabrication and Construction

Ever wondered how giant steel beams can hold up a skyscraper without breaking a sweat? The secret lies in meticulous surface preparation in the steel industry. Among the top methods, shot blasting stands out for its ability to quickly remove rust, paint, and mill scale. For example, roller conveyor shot blasting machines efficiently clean metal surfaces by propelling high-speed abrasive media. As a result, the steel emerges tougher, smoother, and ready for any project—from supporting a tall building to giving your construction job a sleek, durable finish.

2. What Is Shot Blasting

Shot blasting involves projecting steel shots or grits at high speed onto metal surfaces. Consequently, this process removes contaminants, scales, and other unwanted materials, creating a clean and textured finish. Compared to methods like chemical cleaning or acid pickling, it is faster, more eco-friendly, and delivers consistent results. For these reasons, shot blasting remains the preferred technique in steel fabrication and construction.

Elevate Your Fabrication Game with Our Cutting-Edge Shot Blaster!

Struggling to achieve the perfect finish on complex steel structures?

Achieving that flawless finish can feel elusive. However, our Fabrications Constructions Shot Blasting Machine simplifies the process by effortlessly handling complex parts. With precision cleaning in every nook and cranny, this machine eliminates the need for manual labor, delivering impeccable results every time.

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    3. Key Benefits and Features

    • Customizable Blast Wheel Setup
      Selecting the right tool for the job is crucial, and our blast wheel setup adjusts to match your workpiece’s shape and size effortlessly.

    • Multiple Wheels, Multiple Possibilities
      Whether your production requires high firepower or a lighter touch, the ability to add or remove wheels provides unmatched versatility.

    • Smart Workpiece Recognition
      By recognizing when a part is in place, the machine prevents wasted effort, ensuring every blast counts. In addition, this efficiency keeps your operations running smoothly.

    • High-Performance ORICA Double Disc Wheels
      These wheels are engineered for exceptional cleaning power, leaving no spot untouched.

    • Automatic PLC Control
      Relax and let the system handle complex settings automatically. As a result, blasting operations are more straightforward than ever.

    • Universal Machine for Sheet Metal, Profiles, and Welded Constructions
      From flat plates to intricate assemblies, this machine accommodates a wide variety of projects with ease.

    Tired of Rust and Scale Slowing You Down? We’ve Got the Solution!

    Is rust and scale buildup causing production delays and quality issues?

    Scale and rust can slow down production and compromise quality. However, our shot blaster eradicates these challenges swiftly, leaving your steel surfaces pristine and ready for the next step.

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      4. Applications In Steel Fabrication and Construction

       

      • Angled Blast Wheels
        Unlike Type G and Type HD machines, Type X machines have angled wheels. This design reaches awkward nooks and crannies on complex parts effortlessly.

      • Bye-Bye, Tricky Surfaces
        Welded constructions, flame-cut pieces, and prefabricated parts are no longer a challenge. No missed spots or leftover rust here.

      • Small but Mighty
        Smaller parts? No problem. The four-wheel system efficiently removes grime, delivering spotless results.

      • Bigger is Better
        For bulk blasting, scale up to 16 wheels for serious throughput. It’s like upgrading to heavy-duty mode for unmatched cleaning power.

      • Perfect for Preblasted Materials
        Fabrications Constructions Shot Blaster conveyors work seamlessly with preblasted steel. This keeps production smooth and efficient.

      • Universal Upgrade
        Add an abrasive removal station for versatility. With this upgrade, you can blast sheet metal, profiles, and welded constructions with ease.

       

      5. Coating and Painting Prep

      A grimy surface can ruin a paint job. Shot-blasted metal attracts primers and paints like a magnet, creating a durable and visually appealing finish that stands the test of time.

      6. Fabrication Workflow Efficiency

      Automation significantly boosts efficiency. By relying on a roller conveyor, production speeds up while physical strain on workers decreases—a double win for productivity.

      7. Consistent Surface Quality

      Forget uneven patches or missed spots. With carefully controlled blasting settings, your steel achieves a uniform finish, eliminating the need for time-consuming rework.

      8. Enhanced Durability

      Proper blasting not only cleans the surface but also improves resistance to corrosion. Consequently, this ensures fewer maintenance headaches and better performance over time.

      9. A Better, Faster Future

      Streamlining surface prep with roller conveyor shot blasting isn’t merely about saving time or money. Instead, it’s about consistently delivering high-quality results that meet or exceed expectations.

       
       

      Maximize Efficiency with Our High-Performance Shot Blasting Technology!

      Are traditional cleaning methods eating up your valuable time and resources?

      Traditional cleaning methods can be as slow as watching paint dry, consuming time and resources. Our high-performance shot blaster accelerates the cleaning process, allowing you to focus on what truly matters—delivering top-notch products to your clients.

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        5. BlastKing Blasting Machine for Construction and Fabrication

        • Angled Blast Wheels
          Type X machines set their wheels at an angle (unlike the Type G and Type HD), helping reach those awkward nooks and crannies on complex parts.
        • Bye-Bye, Tricky Surfaces
          Welded constructions, flame-cut pieces, and other prefabricated parts with base ends finally meet their match. No more missed spots or leftover rust.
        • Small but Mighty
          Got smaller parts? A four-wheel system handles them just fine, zapping away grime without missing a beat.
        • Bigger is Better
          If you’re blasting in bulk, ramp up to 16 wheels for serious throughput. Think of it as leveling up your cleaning power.
        • Perfect for Preblasted Materials
          Fabrications Constructions Shot Blaster conveyors are designed for welded components made from preblasted steel, streamlining the process and keeping production moving.
        • Universal Upgrade
          Add the optional abrasive removal station, and boom—you’ve got a universal blaster that can tackle sheet metal, profiles, and welded constructions. A real triple threat.

        Protect Your Investment with Durable, Long-Lasting Equipment!

        Concerned about the longevity and maintenance costs of your machinery?

        Investing in equipment that wears out quickly is like pouring money down the drain. Our shot blaster features high-manganese liners and wear-resistant components, ensuring durability and reducing maintenance costs. Protect your investment and enjoy peace of mind.

        Call us today at +86 135 8931 7685

        6. Technical Specification

        TypeKB 7.5/2.5XKB 7.5/5XKB 15/5XKB 15/10XKB 20/15XKB 25/15XKB 30/15XKB 30/20X
        Machine entrance width (mm)850850160016002100260031003100
        Machine entrance height (mm)30055055010501550155016002100
        Work speed (m/min)0.5-20.5-20.5-20.5-20.5-20.5-20.5-20.5-2
        Number of blast wheels4444/66/86/88/1014/16/18
        Power per blast wheel (kW)7.57.5/1111/1511/1511/1511/1511/1511/15/18.5
        Roller pitch (mm)800800800800800800800800
        Alternative pitch (mm)tailored by customertailored by customertailored by customertailored by customertailored by customertailored by customertailored by customertailored by customer

        Looking for an efficient way to streamline the blasting process for steel fabrication and construction? Tunnel-type shot blasting machines are a fantastic automated solution! They’re designed to handle large-scale projects with ease and precision. Want to dive deeper into how they work? Click here to learn more!

        Seamless Integration into Your Production Line—No Hassle, No Fuss!

        Worried about the complexities of adding new machinery to your existing setup?

        Integrating new machinery can feel like fitting a square peg into a round hole. Our shot blaster is designed for easy integration into your existing production line, minimizing disruptions and ensuring a smooth transition. Experience hassle-free upgrades with our user-friendly design.

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          7. Blasting Cabinets and Abrasive clean unit

          All-High-Manganese Steel Cabinet

          Roller conveyor blast machines come lined entirely with high-manganese steel. This material toughens from 35HRC to beyond 60HRC—essentially creating armor that easily withstands intense abrasive hits.

          Easy-Change Liners

          Are you tired of dismantling half the machine to replace wear parts? These liners attach from the outside, making swaps quick and painless. It’s almost as satisfying as changing a car tire—if you’re into that.

          Extra Armor When You Need It

          For those using extra-aggressive shot, simply add another layer of high-manganese, tool steel, or cast linings. This provides an additional shield against wear and tear.

          No More Rogue Shot

          To prevent shot from escaping, multiple rubber layers or curtains are placed in heavy-wear spots. These are mounted on a V-track, making replacements straightforward. It’s like plugging leaks before they can turn into a mess.

          Brush + Blow-Off Station Tag Team

          After blasting, a rotating brush efficiently sweeps away leftover media. A high-pressure blow-off station then finishes the job, offering a spotless surface. It’s like a spa day for your workpieces, only with more steel and precision.

          Interchangeable Brush Segments

          The brush features segments that can be swapped out when worn. Instead of replacing the entire brush, you can simply refresh the parts that need it.

          Built-In Recycling

          The brush directs spent media into a specially designed trough. A screw conveyor then returns it to circulation. This feature saves on abrasive costs, making it both efficient and economical.

          Adjustable Framework for Different Sizes

          The brush and screw conveyor share a single adjustable structure. Whether handling mini profiles or large beams, alignment remains stress-free.

          Final Media Blow-Off

          On the same adjustable framework, a high-pressure ventilator completes the process by removing any residual granules. This final touch ensures that no media clings to your workpieces.

          Reduce Labor Costs with Our Fully Automated Shot Blasting Solution!

          High labor costs cutting into your profits?

          High labor costs can feel like a leaky faucet, slowly draining your profits. Our fully automated shot blaster reduces the need for manual labor, allowing you to allocate resources more efficiently and improve your bottom line. Optimize your operations with automation.

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            8. ORICA Blast Turbine

            Ever wondered how we pack so much punch into our machines? Meet our patented direct-drive blasting turbine. Offering motor power from 4kW to 75kW, it can handle anything from light-duty cleanup to intensive blasting marathons. Trust us to deliver the muscle you need.

            • The turbine features German coupling technology, which extends wheel-part life by 50% to 100% compared to standard direct-drive wheels.
            • Trouble-free operation times increase by over 200%.
            • Longer part lifespans lower operating costs while boosting productivity.
            • The impeller is made from a wear-resistant alloy with carburizing treatment, ensuring durability.
            • Carburized and quenched 20CrMnMo impellers are CNC-machined for balance, low noise, and long service life.
            • Sweden SKF bearings ensure reliable performance.
            • Blades and wear parts made of high-chromium Cr27 investment casting deliver up to 2,000 hours of service life, tripling the standard.
            • Germany Schenck instruments verify the high-speed dynamic balance of the impeller.
            • Load testing is conducted on all blast turbines before assembly.
            • FEY sealing technology protects the spindle seat and drive system.
            • Eliminating belt drives reduces daily maintenance requirements.
            • German direct-coupling technology can cut power consumption by up to 20%.

            Versatile Solutions for All Your Fabrication Needs!

            Limited by equipment that can’t handle diverse workpiece sizes and shapes?

            Equipment that lacks adaptability can hinder your operations. Our shot blaster accommodates a wide range of sizes and shapes, providing flexible solutions tailored to various fabrication needs. Expand your capabilities with this versatile technology.

            Call us today at +86 135 8931 7685

            9. Cartridge Filter Unit

            Generous Spacing Between Filter Folds

            Picture extra elbow room—this spacing enables more precise cleaning while maintaining consistent air pressure.

            Impact Separator

            Acting as a bouncer, it removes broken fines before they can damage the filters. This prevents unnecessary wear and tear.

            Easy Cartridge Swaps

            With no complex steps or tools required, swapping cartridges is quick and straightforward. Just slide the old one out and the new one in.

            Correct Contact Pressure

            The filters stay secure and snug, ensuring steady performance without the guesswork.

            Low Compressed Air Consumption

            Consuming less air reduces costs and keeps your budget happy in the long term.

            Top-to-Bottom Cleaning

            The conical design ensures grime is cleaned evenly from start to finish. No spots are left untouched.

            dust collector from blastking

            Experience Unmatched Support and Service with BlastKing!

            Concerned about post-purchase support and maintenance?

            Purchasing new equipment without dependable support is like navigating without a map. At BlastKing, we offer comprehensive installation, training, and after-sales service to ensure peak performance. Rest easy with our dedicated support team by your side.

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              We deliver results

              10. Our Happy Clients!

              11. FAQs (Frequently Asked Questions)

              Beams, plates, and profiles—if it’s steel, our roller conveyor shot blasting machine can handle it. From odd shapes to extra-long beams, the system ensures smooth processing without compromising cleaning quality.

              Imagine your steel parts gliding steadily through the blast chamber—no constant babysitting required. This automated approach reduces manual handling, accelerates cleaning, and lowers labor costs. Your team will appreciate the efficiency, and your budget will too.

              Rust, mill scale, and old paint are no match for high-velocity abrasives. These contaminants are removed efficiently, leaving a clean surface perfect for coatings or weld seams.

              Built-in dust collectors improve air quality by capturing airborne particles. Additionally, used abrasive is recycled to minimize waste and reduce costs.

              With sealed blast chambers, safety interlocks, and dust collection systems, our equipment prioritizes safety. Proper training and personal protective equipment (PPE) further enhance workplace safety.

              Routine inspections of wear parts, abrasive levels, and dust collectors keep the system running efficiently. Regular maintenance extends the lifespan of your equipment and ensures peak performance.

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