Basic Specification for Fabrications Constructions Shot Blaster
| Type | KB 7.5/2.5X | KB 7.5/5X | KB 15/5X | KB 15/10X | KB 20/15X | KB 25/15X | KB 30/15X | KB 30/20X |
|---|---|---|---|---|---|---|---|---|
| Machine entrance width (mm) | 850 | 850 | 1600 | 1600 | 2100 | 2600 | 3100 | 3100 |
| Machine entrance height (mm) | 300 | 550 | 550 | 1050 | 1550 | 1550 | 1600 | 2100 |
| Work speed (m/min) | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 | 0.5-2 |
| Number of blast wheels | 4 | 4 | 4 | 4/6 | 6/8 | 6/8 | 8/10 | 14/16/18 |
| Power per blast wheel (kW) | 7.5 | 7.5/11 | 11/15 | 11/15 | 11/15 | 11/15 | 11/15 | 11/15/18.5 |
| Roller pitch (mm) | 800 | 800 | 800 | 800 | 800 | 800 | 800 | 800 |
| Alternative pitch (mm) | tailored by customer | tailored by customer | tailored by customer | tailored by customer | tailored by customer | tailored by customer | tailored by customer | tailored by customer |
Applications for Fabrications Constructions Shot Blaster
The BlastKing fabrications constructions shot blaster is ideal for today’s structural fabricator. A flexible solution for the surface preparation of a variety of structural shapes prior to fabrication processes.
Key Benefits and Features
Key Benefits for Fabrications Constructions Shot Blaster X Type
- Extremely good blasting properties especially for complex formed parts
- Easy adaption of blast pattern for customer workpiece
- Easy Maintenance
- Long lifetime of the installed components
Features for Fabrications Constructions Shot Blaster X Type
- Blast wheels layout depend on the structural features of the workpieces
- Various numbers of wheels possible
- Workpiece recognition
- High performance ORICA double disc blast wheels
- Automatic PLC control
- Can even be used as a “Universal Blasting Machine” for sheet metal, profiles and welded constructions
Fabrications Constructions Shot Blaster X Type
In the Roller Conveyor Constructions Shot Blasting Machine Type X, roller conveyors differentiate themselves from the Type G and Type HD roller conveyors, the shot blast wheels are installed at an angle which are deployed according the actual structure of the pieces to the direction of movement through the machine.
The angled positioning of the shot blast wheels ensures that the blasting operation is perfect, especially on parts such as welded constructions, flame cut parts or other complex formed prefabricated parts with base ends.
The smaller roller conveyor shot blasting machines for construction deliver excellent results for smaller construction parts and especially flame cut parts, even with just 4 angled shot blast wheels. The bigger machines are fitted fundamentally with a minimum of 8 wheels and up to a maximum of 16 wheels.
The Fabrications Constructions Shot Blaster roller conveyor is generally used to blast welded constructions that have been manufactured out of preblasted materials. By adding an optionally available abrasive removal station the construction blaster can be used as a “Universal Blasting Machine” for sheet metal, profiles and welded constructions.
References to Fabrications Constructions Shot Blaster
Blasting Cabinets and Abrasive clean unit
As with all BlastKing roller conveyors Blast Machines the shot blasting cabinet liner is manufactured completely from high manganese. High manganese has a property which is hard enough to deal with the shot blasting from 35HRC to more than 60HRC. They are attached from the outside and are easy to replace. When aggressive shot is used, additional lining of high manganese, tool steel or cast material can be provided.
To avoid shot leakage, several rubber layers or curtains are fitted in areas of heavy wear. These are mounted in a V-Track and are easy to replace.After the blasting process, the workpiece may still be in blast media, which must be cleaned off. This task is carried out by a rotating brush and a high blow off station.
The brush is fitted with securely attached brush segments, which are interchangeable.To avoid blast media building up on long parts, the rotation brushes remove the spent abrasive from the workpieces surface into a specially designed trough which has a screw conveyor taking the media back into circulation. To keep the position between the brushes and the screw conveyor constant when blasting different sized work pieces, both are built with the same adjustable framework. Finally any remaining media on the work pieces will be removed by the blow off station, which is mounted on the same framework and uses high pressure ventilators to blow off any media remaining.
BlastKing ORICA Blast Turbine
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.
To sum up, benefits experienced with the BlastKing’ cartridge filters:
- Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
- Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
- And easy exchange of cartridge filters.
- Further, correct contact pressure.
- Moreover, low compressed air consumption.
- In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
Installation, After-sale, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. But DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing. Furthermore, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. Thus BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. At the same time, BlastKing has developed a complete program of maintenance training seminars. Above all, these are just scheduled not only for new users but also for existing users. In short, This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Most importantly, technical support will be during the whole blasting machine life. In addition, consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Moreover, detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Further, dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
