Technical Specifications of Mesh Belt Shot Blasting Machine
| MACHINE TYPE | KBM-600 | KBM-800 | KBM-1000 | KBM-1250 | KBM-1500 |
|---|---|---|---|---|---|
| Max. piece size Ø x b (mm) | 600x400 | 800x400 | 1000x400 | 1250x400 | 1500x400 |
| wheels Number x power(kw) | 4x11 | 4x11 | 4x11 | 4x15 | 4x15 |
| Alternative wheels Number x power(kw) | 4x15 | 4x15 | 4x15 | 6x7.5 | 6x11 |
| Foundation pit | none | none | none | yes | yes |
- The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Key Benefits of Mesh Belt Shot Blasting Machine
- Uniform blast cleaning effect, perfectly clean castings.
- Deformation-free cleaning.
- Optimum exploitation of energy.
- Adjustable blasting intensity to suit different types of castings.
Features of Mesh Belt Shot Blasting Machine
- Upper rotating scalping drum
- Full internal cast wear plates lining
- Modern and functional design to ensure a cost effective concept
- The machine consist of “ready-to-operate” modules which can easily be transported and mounted
- Service and access platforms are integrated in the different modules
- Compact, space saving design and low height facilitates integration of the machine into production lines
- Air blowers
Applications of Mesh Belt Shot Blasting Machine
Mesh Belt Shot Blasting Machine provide high volume production and cost effective performance for deburring, cleaning, descaling, deflashing or etching. These sytems are extremely versatile for efficient blast coverage and built to accommodate medium to large castings, heat treated parts, automotive wheels, ferrous and non-ferrous castings, weldments, fabrications and more.
Mesh Belt Shot Blasting Machine
Wire Mesh Belt machines are used for desanding of flat, thin walls and fragile parts of iron and aluminium alloys what requires specific demands on the shot blasting machine as well as shot blasting process. Heart of the shot blasting machine, which is provided with 4 or 8 impeller wheel turbines in different power drive, is a circulating wire mesh conveyor belt made of manganese steel wire.
Concept Features
In-line operation, continuous blast cleaning
Clearly arranged manufacturing sequences
Improved manufacturing consistency
Short transport distances (no intermediate storage)
Reduced operating costs
No manipulation with uncleaned castings
User specific design of loading and unloading area (manual or automatic parts handling)
The castings will be shot-blasted equally from top and bottom sides. This is important for the stability of shape of flat parts. The transport of parts takes place reliably (without jamming) and smoothly without any shock effects. Speed of wire mesh belt conveyor, ejection speed of shot material as well as shot material quantity will be adjustable. Therefore shot blasting time and intensity can be easy adjusted to meet the requirements for the castings to be shot-blasted.
Shot Blasting Cabinet
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.
High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:
Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.
Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.
Easy exchange of cartridge filters.
Correct contact pressure.
Low compressed air consumption.
Constant cleaning, from top to bottom, due to conical design of the cartridge filter.
BlastKing ORICA Wheel
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.
References to Mesh Belt Shot Blasting Machine
Installation, Post-sales, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
