Technical Specifications

Machine TypeHB7/12HB10/16HB12/18HB14/22HB16/23HB18/25HB30/30
Max. diameter per cluster(mm)700100012001400160018003000
max. height per cluster(mm)1200160020002200230025003000
Max. weight per cluster(kg)600800100020003000500010000
No. of wheelsx Power(kw)2x 7.52x 7.5/112x11/153x 7.5/11/153x 7.5/11/154x 7.5/11/155x7.5/11/15
Foundation pitnonononoyesyesyes

Features of Cylinder Shot Blaster

Versatile transport technology

Highly efficient blast wheels

Multiple machine sizes and variations available

Applications of Cylinder Shot Blaster

  • Blast cleaning welded steel fabrications
  • Deburring and homogenising diecast parts
  • Peening dynamically stressed components
  • Removal of mill and forge scale as well as rust
  • Removal of burrs and scalesIncrease of surface roughness
  • Shot peening to increase fatigue strength

Cylinder Shot Blaster with Hanger System

BlastKing’s Cylinder Shot Blaster with Hanger System can be used for a wide spectrum of applications and workpiece shapes and sizes. Batches of small components or singular large, heavy workpieces can be treated.The workpieces are transported manually on rotating hooks or automatically on an overhead rail system into the blast cabinet. The blast cycle runs in accordance with the preset programme and blast time.

To achieve complete coverage, the workpiece carrying hooks rotate automatically in the blast cabinet. This rotation process means that even highly complex workpieces, with hard to reach surfaces, can be safely and accurately treated.

The transport system can be designed for different weights. As an option, carrying hooks are available with integrated hoists for operational ease and safety.

Shot Blasting Cabinet

As with all BlastKing roller conveyors Blast Machines the shot blasting cabinet liner is manufactured completely from high manganese. High manganese has a property which is hard enough to deal with the shot blasting from 35HRC to more than 60HRC. They are attached from the outside and are easy to replace. When aggressive shot is used, additional lining of high manganese, tool steel or cast material can be provided.

Cartridge Filter Unit

Each  BlastKing machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:

Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.

The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).

The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.

Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.

Easy exchange of cartridge filters.

Correct contact pressure.

Low compressed air consumption.

Constant cleaning, from top to bottom, due to conical design of the cartridge filter.

BlastKing  ORICA Wheel

BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.

Our blasting turbine adopt Germany coupling technology, compared with the old belt drive technology, BlastKing’blasting turbine increases life on wheel parts 50% to 100% compared to other direct drive wheels. And the effective trouble free running time increases more than 200%. Longer parts life means lower operating costs and greater productivity.

Blasting turbine impeller: the impeller adopt Wear-resistant alloy with carburizing treatment. The carburized and quenched 20CrMnMo Impeller body are made of a one-time processing by high-precision CNC machining center, which to ensure the balance, low noise and long life during high speed operation.

Use the Sweden SKF bearings.

Blades, wear parts are made of high chromium Cr27 investment casting which ensures high abrasion resistance, the service life is up to 2000 hours, which is 3 times of the ordinary casting material;

Using Germany Schenck dynamic balance instrument to ensure that the high-speed dynamic balance of the impeller.

All blast turbines are load test before assembled.

BlastKing adopt the the forefront FEY sealing technology for our blast wheel, which provide complete protection to the spindle seat and internal drive system.

No-belt drive solve the daily maintenance of the blast wheel.

Germany’s technology direct coupling blast wheel is Asia’s most advanced blast wheel which power consumption can save up to 20%.

References to Cylinder Shot Blaster with Hanger System

Installation, Post-sales, Training & Safety

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. Approximately two tons are required for start-up, and approximately 10 to 20 pounds are consumed per blasting hour which is relevant to the quality of the blasting media, the hardness of the workpieces, the flow rate of blasting media, etc . Replenishment is easily done as needed.

The electrical system runs on three-phase input and a transformer will be provided for your supply voltage is required. The clean and dry compressed air supply is also needed.

The BlastKing’ss highly efficient ORICA blast turbines require much less power than competitor’s shot blast machines. Including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour which is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the Blaster is at least 4 to 20 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. For the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

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