Technical Specifications of Swing Table Blasting Machines
| ITEM | RT1000S | RT1200S | RT2000S |
|---|---|---|---|
| Maximum Diameter of Rotary table (mm) | Φ1000 | Φ1200 | Φ1500 |
| Maximum workpiece weight (kg) | 400 | 400 | 1000 |
| Number of blast wheels and power (kw) | 11 | 2×7.5 | 3×11 |
| Material of table | Manganese | Manganese | Manganese |
| Ventilation requirements (m3/h) | 4000 | 6000 | 8000 |
| Material of Protective lining | Manganese/Cast alloy | Manganese/Cast alloy | Manganese/Cast alloy |
| Material of blast chamber | Mild steel | Mild steel | Mild steel |
- The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Key Benefits of Swing Table Blasting Machines
- Integrated, fully automatic production from molding to clean castings
- Ideal to clean, deburr and deflash parts in a totally self contained unit
- Designed for use with recyclable, long lasting steel shot for reduced operating costs
- Heavy duty construction for the most demanding environment
- Compact design, simple operating principle.
- Targeted high performance shot blasting for specific applications.
- Simple operating principle.
Features
- The machine is available with one or two work doors and tables and based on production requirements
- This system has a simple rubber curtain liner system with cast liners in line with the blast wheels
- Designed for use with recyclable, long lasting steel shot for reduced operating costs
- A ruggedly built abrasive resistantblast chamber.
- A continuous abrasive handling and reclamation system with a BlastKing Patented air wash separator.
- An integral cartridge type dust collector.
- An air operated abrasive gate is standard.
Applications for Swing Table Blasting Machines
- Descaling of forged or heat treated parts
- Desanding of ferrous and non-ferrous metal castings
- Deburring of metallic and non-metallic parts
- Deflashing of die cast parts
- Contaminant removal
Swing Table Blasting Machines
BlastKing Swing Table Blasting Machines are designed with one table attached to the door, or two tables attached to two doors, and built as fully integrated blast cleaning systems to handle larger and/or more fragile castings than barrel machines.
Parts or components loaded onto the door mounted table outside the cabinet. With the parts loaded & the door closed, the parts rotate in front and below the blast wheels during the blast cycle and are cleaned from multiple angles. Larger work pieces, fragile parts with protrusions or thin sections that are easily broken can be handled with the table design.
The optional second door increases the production efficiency by allowing parts to be loaded or unloaded while work is being blasted inside the cabinet.
They provide a cost effective solution for batch cleaning, deburring, descaling, decoring and peening a wide variety of products including:
- Ferrous and non-ferrous castings
- welded structures and fabrications
- Heat treated forgings
- Small Automotive Parts
- Die castings… and much more
Superior design, quality and rugged construction make the BlastKing Machines more reliable and easier to maintain than other machines. They can help reduce the production time required.
Shot Blasting Cabinet
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.
High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:
Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.
Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.
Easy exchange of cartridge filters.
Correct contact pressure.
Low compressed air consumption.
Constant cleaning, from top to bottom, due to conical design of the cartridge filter.
BlastKing ORICA Wheel
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.
BlastKing Abrasive dosing unit
The abrasive dosing unit is abrasive flow control mechanism, The unit’s opening and closing angles can be controlled electrically or pneumatically. The abrasive flow rate is displayed on the ammeter of the electrical system. The unit adopts the German AGTOS abrasive dosing technology which use pneumatic controlling pull-type opening and closing technology.
References to Swing Table Blast Machines
Installation, Post-sales, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
