Technical Specifications of Wire and Bar Descaling Machine
Wire Shot Blasting Machine
| Machine Model | KBW-3-38 | KBW-3-55 | KBW-4-55 | KBW-6-55 |
|---|---|---|---|---|
| Max. diameter (mm) | 38 | 55 | 55 | 55 |
| Wheel number | 3 | 3 | 4 | 6 |
| Wheel power(kw) | 22 | 30/37 | 30/37 | 30 |
| Foundation pit required | None | None | None | None |
Bar Shot Blasting Machine
| Machine Model | KBB-4-110 | KBB-6-130 |
|---|---|---|
| Max. diameter (mm) | 110 | 130 |
| Wheel number | 4 | 6 |
| Wheel power(kw) | 30/37 | 30 |
| Foundation pit required | None | None |
The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Benefits and Features of Wire and Bar Descaling Machine
Improve the fatigue resistance of mechanical products and metal components
Eliminate stress concentration
Extend its service life
Optimize the surface process state of the workpiece
Greatly improve cleaning efficiency
Reduce the labor intensity of cleaning work
Reduce environmental pollution
Applications Wire and Bar Descaling Machine
Wire shot blasting machine is widely applicated in manufacturing machinery, engineering machinery, mining machinery, pressure vessels, automobiles, ships and other industries to improve the appearance quality and surface process state of its product parts.
Wire and Bar Descaling Machine
This type of Wire and Bar Descaling Machine is suitable for surface cleaning or strengthening treatment in chemical, motor, wire drawing and other industries. It is especially suitable for surface cleaning and shot peening of the coil wire to remove the oxide scale from the wire and bar surface.
BlastKing group’ know-how engineer designed and developed the wire and bar descaling machine to achieve rust and fortification because shot blasting process is still the most economical and reliable method in the world.
This machine is a high-efficiency continuous operation cleaning for continuous feeding. The wire is pulled by external power. After being coarsely corrected by the pre-straightening machine, it is sent to the projectile area of the cleaning machine room, and its body is hit and rubbed by the powerful intensive high speed blasting media. The scale and rust layer and the dirt thereon are quickly detached, and the surface of the wire has a smooth surface with a required certain roughness using the recommended blasting media.
Shot Blasting Cabinet
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.
High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:
Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.
Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.
Easy exchange of cartridge filters.
Correct contact pressure.
Low compressed air consumption.
Constant cleaning, from top to bottom, due to conical design of the cartridge filter.
BlastKing ORICA Wheel
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.
BlastKing Abrasive dosing unit
The abrasive dosing unit is abrasive flow control mechanism, The unit’s opening and closing angles can be controlled electrically or pneumatically. The abrasive flow rate is displayed on the ammeter of the electrical system. The unit adopts the German AGTOS abrasive dosing technology which use pneumatic controlling pull-type opening and closing technology.
References to Wire and Bar Descaling Machine
Installation, Post-sales, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
