Pipe Shot Blaster Key Benefits and Features

  • Proper mill profile is achieved to give the best adherence of pipe coating.
  • Fully automated pipe machines remove rust and scale prior to coating.
  • Extensive range of pipe diameters conveyed through one wheel blast machine.
  • Heavy duty construction built to last.
  • Removable entry and exit vestibule seals modules for a range of pipe diameters
  • Blast zone is protected BlastKing replaceable Long-life high manganese liners
  • Blast chamber features a fully welded construction of heavy duty steel
  • ORICA blast wheels for high performance and reduced maintenance

Pipe Shot Blaster Basic Specification

TypeST 24-16ST48-18KB 48-20
Pipes Diameter (mm)2" to 24"24" to 48"≧36“
Work speed (m/min)0.5-150.5-60.5-6
Number of blast wheels2/42/42
Power per blast wheel (kW)7.5/15/18.5/377.5/15/18.5/37/4518.5/37/45/55/90

Pipe Shot Blaster Application

  • Oil and Gas pipe
  • Surface cleaning requirement
  • Line speed requirements

Pipe Shot Blaster Introduction

The BlastKing pipes shot blasting machines are a fully automated system designed to remove rust and scale from steel pipes. The pipes is conveyed through the blast machine on a specially designed external skew roll/rubber wheel type material handling system.

  • Available Options
  • Cartridge & bag type dust collector
  • Blast wheel access doors
  • Automatic abrasive adder
  • Complete high manganese cabinet lining
  • Additional seal modules
  • Installation by BlastKing

Shot Blasting Cabinet

As with all BlastKing Pipe Shot Blast Machines the shot blasting cabinet liner is manufactured completely from high manganese. High manganese has a property which is hard enough to deal with the shot blasting from 35HRC to more than 60HRC. They are attached from the outside and are easy to replace. When aggressive shot is used, additional lining of high manganese, tool steel or cast material can be provided.To avoid shot leakage, several rubber layers or curtains are fitted in areas of heavy wear. These are mounted in a V-Track and are easy to replace.

References to Pipe Shot Blaster

BlastKing ORICA Blast Turbine

BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.

Our blasting turbine adopt Germany coupling technology, compared with the old belt drive technology, BlastKing’blasting turbine increases life on wheel parts 50% to 100% compared to other direct drive wheels. And the effective trouble free running time increases more than 200%. Longer parts life means lower operating costs and greater productivity.

Blasting turbine impeller: the impeller adopt Wear-resistant alloy with carburizing treatment. The carburized and quenched 20CrMnMo Impeller body are made of a one-time processing by high-precision CNC machining center, which to ensure the balance, low noise and long life during high speed operation.

Use the Sweden SKF bearings.

Blades, wear parts are made of high chromium Cr27 investment casting which ensures high abrasion resistance, the service life is up to 2000 hours, which is 3 times of the ordinary casting material;

Using Germany Schenck dynamic balance instrument to ensure that the high-speed dynamic balance of the impeller.

All blast turbines are load test before assembled.

BlastKing adopt the the forefront FEY sealing technology for our blast wheel, which provide complete protection to the spindle seat and internal drive system.

No-belt drive solve the daily maintenance of the blast wheel.

Germany’s technology direct coupling blast wheel is Asia’s most advanced blast wheel which power consumption can save up to 20%.

Cartridge Filter Unit

Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.

To sum up, benefits experienced with the BlastKing’ cartridge filters:

  • Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
  • Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
  • And easy exchange of cartridge filters.
  • Further, correct contact pressure.
  • Moreover, low compressed air consumption.
  • In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
dust collector from blastking

Installation, After-sale, Training & Safety

BlastKing Provide turnkey installation for the shot blaster. But DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing. Furthermore, our engieers team also can provide real-time installation guidance.

The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. Thus BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. At the same time, BlastKing has developed a complete program of maintenance training seminars. Above all, these are just scheduled not only for new users but also for existing users. In short, This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.

Guarantee time of shot blasting machine will be one to five years. Most importantly, technical support will be during the whole blasting machine life. In addition, consumable spare parts will be supplied periodically.

All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.

General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Moreover, detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Further, dust collection unit of shot blast machine dust emisssions is under 3mg/m3  which also bring dust free working environment.

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. In a word, The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. It requires approximately two ton blasting media for start-up, and the whole blasting unit will consume approximately 10 to 20 pounds blasting media per blasting hour.

The electrical system runs on three-phase input, so please check your existing tranformer capacity before get the machine. Moreover, the whole blasting unit also need clean and dry compressed air supply.

The BlastKing’s highly efficient ORICA blast turbines require much less power than competitor’s blasting turbines.

Technically speaking, including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour, but this is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the BlastKing’s shot blaster is at least 4 to 20 times as productive as manual cleaning.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. But for the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

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