Technical Specifications for HT Overhead Rail Shot Blaster
| Type | HT-2-15/1112-430 | HT-2-15/1315-430 | HT-3-22/1516-430 | HT-3-22/1521-430 | HT-4-22/1521-430 |
|---|---|---|---|---|---|
| each cluster circle Ø (mm) | 1100 | 1300 | 1500 | 1500 | 1500 |
| Hanger height (mm) | 1250 | 1500 | 1600 | 2100 | 2100 |
| Max. each hook load (kg) | 800 | 800 | 1500 | 1500 | 1500 |
| Number of blast wheels | 2 | 2 | 3 | 3 | 4 |
| Power per blast wheel (kW) | 7.5/11/15 | 7.5/11/15 | 7.5/11/15 | 11/15/18.5 | 11/15/18.5 |
The technical data is not binding and may be subject to change.
Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.
Key Benefits
Key benefits for HT Overhead Rail Shot Blaster
- Heavy duty, compact and rugged design for long service life
- High blasting capacity and efficiency
- Economical abrasive consumption, reliable cleaning and dust collection
- A wide range of machine types for different production rates and workpieces
Features
Features for HT Overhead Rail Shot Blaster
- Easy integration into existing production lines with a variety of options for step-by-step extension and automation (modular design)
- Long life due to use of highly wear resistant material
- High operational safety, low maintenance and maintenance-friendly design (easy access to maintenance areas, external bearings, easily replaceable wear parts)
- High sand separation capacity with combined drum sieve and air-wash separation
Applications for HT Overhead Rail Shot Blaster
Desanding, decoring and final blast cleaning of iron, steel and light metal castings, including parts susceptible to breakage and impact damage
Descaling of forgings, hardened or heat treated steel parts
Derusting, roughening, finishing
Shot peening
Suitable for two- or three-shift operation
HT Overhead Monorail Shot Blaster
BlastKing Overhead rail shot blasting machines include a number of heavy duty variations for different production areas, e.g. foundries and forges. Hanger type blast cleaning machines offer ideal conditions for effective and economical blast cleaning.
The use of hangers allows for the reliable and economical blast cleaning of components, from small to very large workpieces. The machine can be easily and smoothly integrated into an existing production line.The abrasive is pre-accelerated very efficiently by the ORICA blast wheels, allowing for short treatment times and reduced abrasive consumption when compared to conventional blast wheels.
Accomplishing Blast Cleaning Tasks and Solving Transport Problems at the Same Time
The workpieces are carried on hangers which, inside the blast cleaning zone, are subjected to either a rotary motion in various blasting positions ensuring that complete cleaning of the workpiece surfaces is attained.
Shot Blasting Cabinet
The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.
As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility that the high speed blasting media will hit the blasting chamber directly.
High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.
High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.
Cartridge Filter Unit
Each BlastKing’s HT Overhead Rail Shot Blasting Machine is equipped with multiple cartridge filters. These filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.Benefits experienced with the BlastKing’ cartridge filters:
Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
The impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
The cartridge filters clean the cartridge automatically using an air pressure pulse, the intensity and duration of the pulse can be adjusted according to the type and amount of dust.
Pressure difference is monitored to automatically set the cleaning cycle increasing the life time of the cartridge and saves compressed air.
Easy exchange of cartridge filters.
Correct contact pressure.
Low compressed air consumption.
Constant cleaning, from top to bottom, due to conical design of the cartridge filter.
BlastKing ORICA Wheel
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 7.5kw to 75kw.
References to HT Overhead Rail Shot Blaster
Installation, Post-sales, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. BlastKing has developed a complete program of maintenance training seminars. These are scheduled not only for new users but also for existing users. This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.
