Pipe Shot Blaster Key Benefits and Features
- Proper mill profile is achieved to give the best adherence of pipe coating.
- Fully automated pipe machines remove rust and scale prior to coating.
- Extensive range of pipe diameters conveyed through one wheel blast machine.
- Heavy duty construction built to last.
- Removable entry and exit vestibule seals modules for a range of pipe diameters
- Blast zone is protected BlastKing replaceable Long-life high manganese liners
- Blast chamber features a fully welded construction of heavy duty steel
- ORICA blast wheels for high performance and reduced maintenance
Pipe Shot Blaster Basic Specification
Type | ST 24-16 | ST48-18 | KB 48-20 |
---|---|---|---|
Pipes Diameter (mm) | 2" to 24" | 24" to 48" | ≧36“ |
Work speed (m/min) | 0.5-15 | 0.5-6 | 0.5-6 |
Number of blast wheels | 2/4 | 2/4 | 2 |
Power per blast wheel (kW) | 7.5/15/18.5/37 | 7.5/15/18.5/37/45 | 18.5/37/45/55/90 |
Pipe Shot Blaster Application
- Oil and Gas pipe
- Surface cleaning requirement
- Line speed requirements
Pipe Shot Blaster Introduction
The BlastKing pipes shot blasting machines are a fully automated system designed to remove rust and scale from steel pipes. The pipes is conveyed through the blast machine on a specially designed external skew roll/rubber wheel type material handling system.
![Pipes blasting machine](https://blastkingtec.com/wp-content/uploads/2019/06/Pipes-blasting-machine.jpg)
- Available Options
- Cartridge & bag type dust collector
- Blast wheel access doors
- Automatic abrasive adder
- Complete high manganese cabinet lining
- Additional seal modules
- Installation by BlastKing
Shot Blasting Cabinet
As with all BlastKing Pipe Shot Blast Machines the shot blasting cabinet liner is manufactured completely from high manganese. High manganese has a property which is hard enough to deal with the shot blasting from 35HRC to more than 60HRC. They are attached from the outside and are easy to replace. When aggressive shot is used, additional lining of high manganese, tool steel or cast material can be provided.To avoid shot leakage, several rubber layers or curtains are fitted in areas of heavy wear. These are mounted in a V-Track and are easy to replace.
References to Pipe Shot Blaster
BlastKing ORICA Blast Turbine
BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.
![blasting-turbine3](https://blastkingtec.com/wp-content/uploads/2019/06/blasting-turbine3.jpg)
Cartridge Filter Unit
Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.
To sum up, benefits experienced with the BlastKing’ cartridge filters:
- Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
- Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
- And easy exchange of cartridge filters.
- Further, correct contact pressure.
- Moreover, low compressed air consumption.
- In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
![dust-collector-from-BlastKing dust collector from blastking](https://blastkingtec.com/wp-content/uploads/2019/11/dust-collector-from-BlastKing.jpg)
Installation, After-sale, Training & Safety
BlastKing Provide turnkey installation for the shot blaster. But DIY installation by customer is also available according to the comprehensive documents, videos and drawings which provide by BlastKing. Furthermore, our engieers team also can provide real-time installation guidance.
The successful implementation of any blasting equipment is based upon the total commitment and dedication to the process. Thus BlastKing’s field technicians are involved in the installation and training of the programmer and operator at the customer’s site or at BlastKing’s training facility. At the same time, BlastKing has developed a complete program of maintenance training seminars. Above all, these are just scheduled not only for new users but also for existing users. In short, This structure is ideal for customers to send new employees so they can become more conversant with all BlastKing’s equipment.
Guarantee time of shot blasting machine will be one to five years. Most importantly, technical support will be during the whole blasting machine life. In addition, consumable spare parts will be supplied periodically.
All the equipment from BlastKing is conformity with CE&BV standard, and our factory have ISO9001, ISO14001 certification.
General emergency stop button is on all the BlastKing’s control panel. And sub emergency stop buttons are on conveyor systems. Moreover, detectors on the blast wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Further, dust collection unit of shot blast machine dust emisssions is under 3mg/m3 which also bring dust free working environment.