Applications

  • Descaling of forged or heat treated parts
  • Desanding of ferrous and non-ferrous metal castings
  • Deburring of metallic and non-metallic parts
  • Shot peening (specific versions with 2 wheels)

Technical Specifications for Tumble Shot Blaster

  • The technical data is not binding and may be subject to change.
    Depending on the type of parts, production method, etc., further machine types and measurement specification sheets upon request.

Tumblast Machine with Rubber Belt

TypeKB150HKB300HKB400H
Productivity(t/h)0.6-1.2 1.5-2.5 3-5
Max volume charge (dm3)150 300 400
Max advised load (kg) 200 600 800
Drum diameter (mm) 650 1000 1000
Number of blast wheels 1 1(2) 1(2)
Wheel power (kW) 7.5 (11) 11/15 (2x11) 11/15 (2x11)

Tumblast Machine with Steel Belt

TypeMB150GMB200GMB300GMB1000G
Productivity(t/h)0.6-1.2 1.5-2.5 3-55-8
Max volume charge (dm3)150 300 400720
Max advised load (kg) 200 600 8001000
Drum diameter (mm) 650 1000 10001000
Number of blast wheels 1 1(2) 1(2)2
Wheel power (kW) 7.5 (11) 11/15 (2x11) 11/15 (2x11)11/15

Key Benefits and Features of Tumble Shot Blaster

  • Compact design, simple operating principle
  • Forced but gentle turning and tumbling of the parts
  • Targeted high performance shot blasting for specific applications
  • Continuous and thorough shot removal
  • Special design for use of aluminium abrasive
  • Steel or rubber belt conveyor
  • Ergonomic maintenance platforms

Batch Type Tumble Shot Blaster

This tumble shot blaster offers reliable process technology coupled with a high degree of flexibility and adaptability to specific needs, including economical aspects. For the surface treatment of tumble-proof parts, there are multiple options for the cost-conscious user to choose from.

Small components are cleaned with the same reliability as larger components. BlastKing machines are designed specifically to minimise the height from which parts are dropped at loading and unloading in order to reduce damage to sensitive parts.

Appropriate loading and unloading devices can be used to integrate the shot blast machine into an existing production plant to create a continuous work flow.

Blasting Cabinet of Tumble Shot Blaster

The blasting chamber is fabricated by high strengthened steel plates and profile steel which ensures adequate intensity and rigidity of the machine. ,blast wheels layout adopt 3-D dynamic simulation design, which ensures optimal shot blasting angle and distance.

As with all BlastKing Blast Machines adopt easy replaceable high manganese steel guard liner on hot blasting zone, which is hard enough to deal with the shot blasting hardness up to 60HRC. The overlapped liner blocks are installed inside the blasting chamber which eliminate any possibility  that the high speed blasting media will hit the blasting chamber directly.

High impact toughness can make full use of the reflection kinetic energy of shot to continue to blast cleaning the surface of work piece, so greatly enhance the cleaning efficiency and quality.

High chrome wear resistant perforated saddle plate are deployed at the bottom of the blasting chamber which ensure the used blasting media will appropriately get into the abrasive recycle system and prevent any damages to the bottom screw conveyor.

References to Batch Type Tumble Shot Blasting Machine

BlastKing ORICA Blast Turbine

BlastKing group have the patented technology of the direct drive blasting turbine which motor power from 22kw to 75kw.

Our blasting turbine adopt Germany coupling technology, compared with the old belt drive technology, BlastKing’blasting turbine increases life on wheel parts 50% to 100% compared to other direct drive wheels. And the effective trouble free running time increases more than 200%. Longer parts life means lower operating costs and greater productivity.

Blasting turbine impeller: the impeller adopt Wear-resistant alloy with carburizing treatment. The carburized and quenched 20CrMnMo Impeller body are made of a one-time processing by high-precision CNC machining center, which to ensure the balance, low noise and long life during high speed operation.

Use the Sweden SKF bearings.

Blades, wear parts are made of high chromium Cr27 investment casting which ensures high abrasion resistance, the service life is up to 2000 hours, which is 3 times of the ordinary casting material;

Using Germany Schenck dynamic balance instrument to ensure that the high-speed dynamic balance of the impeller.

All blast turbines are load test before assembled.

BlastKing adopt the the forefront FEY sealing technology for our blast wheel, which provide complete protection to the spindle seat and internal drive system.

No-belt drive solve the daily maintenance of the blast wheel.

Germany’s technology direct coupling blast wheel is Asia’s most advanced blast wheel which power consumption can save up to 20%.

Cartridge Filter Unit

Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.

To sum up, benefits experienced with the BlastKing’ cartridge filters:

  • Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
  • Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
  • And easy exchange of cartridge filters.
  • Further, correct contact pressure.
  • Moreover, low compressed air consumption.
  • In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
dust collector from blastking

Installation, After-sale, Training & Safety

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. In a word, The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. It requires approximately two ton blasting media for start-up, and the whole blasting unit will consume approximately 10 to 20 pounds blasting media per blasting hour.

The electrical system runs on three-phase input, so please check your existing tranformer capacity before get the machine. Moreover, the whole blasting unit also need clean and dry compressed air supply.

The BlastKing’s highly efficient ORICA blast turbines require much less power than competitor’s blasting turbines.

Technically speaking, including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour, but this is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the BlastKing’s shot blaster is at least 4 to 20 times as productive as manual cleaning.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. But for the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

    We will answer your email shortly!