Applications

Technically speaking, BlastKing’s internal pipe blasting equipments are divided into air blasting equipments and wheel blasting equipments. the air blasting equipments are mainly for small pipes which diameter under 700mm, and it can blast processing up to 8 pieces at one time by with automatic pipe handling systems. the wheel blasting equipments are mainly for big pipes which diameter above 500mm, and it can only blast cleaning one piece at a time.

This kind of blasting equipment can not only clear the dirt, scale, welding slag, etc. from the internal pipes, but it also can reduce the internal surface stress. Thus, this kind of equipment can vastly increase the service life of the steel pipe and reduce the internal corrosion of the steel pipe, thereby improving the intrinsic and appearance quality of the steel pipe.

Technical Specification

Internal Pipe (Dia. less than 500mm) Air Blast Equipment

Machine TypeKBIN50-200KBIN200-500
Internal pipe diameter(mm)50-300325-720
Cleaning Speed(m/min)1-41-2
Processing pipe number at one time(pcs)1 to 6 optional1 to 6 optional

Internal Pipe (Dia. Above 500mm) Wheel Blast Equipment

Machine TypeKBN700KBN1000KBN150
Internal pipe diameter(mm)450-720720-10161016-1500
Cleaning Speed(m/min)1-21-41-4

Internal Pipe Blasting Machine Introduction

Technically speaking, BlastKing’s internal pipe blasting equipments are divided into air blasting equipments and wheel blasting equipments. the air blasting equipments are mainly for small pipes which diameter under 700mm, and it can blast processing up to 8 pieces at one time by with automatic pipe handling systems. the wheel blasting equipments are mainly for big pipes which diameter above 500mm, and it can only blast cleaning one piece at a time.

This kind of blasting equipment can not only clear the dirt, scale, welding slag, etc. from the internal pipes, but it also can reduce the internal surface stress. Thus, this kind of equipment can vastly increase the service life of the steel pipe and reduce the internal corrosion of the steel pipe, thereby improving the intrinsic and appearance quality of the steel pipe.

To sum up, it has the following advantages:

  • Firstly, improve the corrosion resisting ability.
  • Secondly, Improve the bonding strength of steel surfaces and coatings.
  • Further, increase the anti-fatigue capability of the steel tube and extend its life.
  • And optimize the craftwork state of pipe internal surface.
  • Most importantly, the whole blasting unit greatly enhances the efficiency of cleaning.
  • Moreover, Reduce the labor intensity of cleaning works.

References to Internal Pipe Blasting Machine

Cartridge Filter Unit

Each BlastKing machine is equipped with multiple cartridge filters. Above all these filters are necessary to remove any impurities from the air used to blast resulting in a more even, direct, and effective blast.

To sum up, benefits experienced with the BlastKing’ cartridge filters:

  • Large distance between folds in each cartridge filter leads to precise cleaning and better air pressure.
  • Most importantly, the impact separator within the cartridge filter unit ensures that the broken down fines are separated (which protects the filter cartridge against unnecessary wear).
  • And easy exchange of cartridge filters.
  • Further, correct contact pressure.
  • Moreover, low compressed air consumption.
  • In addition, constant cleaning, from top to bottom, due to conical design of the cartridge filter.
dust collector from blastking

Installation, Post-sale, Training & Safety

FAQ

BlastKing’s Shot Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

The BlastKing’s Shot Blaster is designed to use the round steel shot, steel grit, steel cut wire, stainless steel shot, etc. In a word, The shot is recycled inside the system and gets smaller and smaller during the blasting process until it is completely consumed. It requires approximately two ton blasting media for start-up, and the whole blasting unit will consume approximately 10 to 20 pounds blasting media per blasting hour.

The electrical system runs on three-phase input, so please check your existing tranformer capacity before get the machine. Moreover, the whole blasting unit also need clean and dry compressed air supply.

The BlastKing’s highly efficient ORICA blast turbines require much less power than competitor’s blasting turbines.

Technically speaking, including abrasive consumption, power consumption, and maintenance, the total operating cost averages around US$5 to  US$15 per hour, but this is relevant to the power price, blasting media quality and price, etc. When comparing this to your current methods, keep in mind that the BlastKing’s shot blaster is at least 4 to 20 times as productive as manual cleaning.

No, once the machine is installed and adjusted by our skilled employees, any people who have been sucessfully trained by BlastKing’s qualified employees can operate and maintain the blasting unit under the operation manual provided by BlastKing .

For BlastKing’s standard blasting unit, one people will be enough. But for the custom complex production line integrated with shot blaster, the number of operators is varied according to the other accesssory equipment and the whole line automaticity.

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